Innovative Initiative to Replace Natural Gas with Hydrogen in Ceramic Frits Production
Carburos Metálicos, part of the Air Products group, has participated in the successful launch of an initiative in Spain designed to use hydrogen to reduce carbon dioxide (CO2) emissions, instead of natural gas, in the production of ceramic frits.
Ceramic frits are a ceramic glass material made from powdered minerals that are melted, cooled, and ground into a fine powder. Frits are used to enhance the appearance and functionality of glass.
The H2frit Project is led by the National Association of Manufacturers of Ceramic Frits, Glazes, and Colors (ANFFECC), which is collaborating with Carburos Metálicos, Esmalglass, bp, and The Institute for Ceramic Technology (ITC-AICE) on the trial designed to test the production of various Esmalglass products (frits) using a hydrogen/natural gas blend, with the potential to reach 100% hydrogen fuel usage.
The pilot project is a three-year initiative funded by the Ministry of Industry of the Generalitat in Valencia, Spain. It aims to explore the technical feasibility of replacing natural gas with hydrogen in the melting process of ceramic frits as a way to decarbonize the sector.
Key aspects of the project include:
- Engineering and Installation: Designing and installing the necessary equipment at the Esmalglass plant, including hydrogen panels supplied by platforms, skids for the natural gas/hydrogen blend and oxygen, control panels, and specific burners for hydrogen combustion.
- Testing and Analysis: The project includes a 40-week combustion trial in a frit furnace using different hydrogen-natural gas blends. The goal is to determine the technical adjustments needed to maximize hydrogen use and minimize CO2 emissions.
- Technological Innovation: The use of Air Products’ Cleanfire® HRₓ™ Burners, which are specially designed to handle high hydrogen concentrations, is a key technological advancement in this project.
The H2frit Project is not only a significant step towards reducing the carbon footprint of the ceramic frit industry, but also serves as a model for future sustainability initiatives in other markets and industries.
As the project progresses, it will continue to provide valuable insights and contribute to the broader goal of decarbonizing the industrial sector. The final results and findings will be published in December 2025.